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CASTING CONSULTANCY - USING CAST-DESIGNER

NESTech is an authorized Partner of C3P Products in India

Casting Simulation & Methoding Services

Casting Simulation, Method Analysis & Development, Quality Improvement & Yield Optimization.

Check your casting and predict shrinkage, porosity defects without incurring tooling costs or waiting for trials. Assess your method for potential defects. Optimize it for quality and yield improvement.

We enable foundries to effectively design, evaluate and optimize their casting design with the help of Cast-Designer. Our service will help you to avoid expensive trial and error processes on real prototypes during the product and mould development cycle, which will save expensive material, labor cost and manpower. We provide the casting simulation service for various casting process e.g. HPDC, LPDC, Gravity Die Casting (GDC), Sand Casting, Investment casting, Tilt casting etc. Interested foundries can avail any of below services as per their requirement and need.

EVALUATION OF Existing CASTING DESIGN

to solve various problems in existing or new castings in those foundries that not yet have their own software.

NEW CASTING DESIGN AND DEVELOPMENT

If casting foundry is interested to outsource their casting design and development, our expert and experience design engineer could provide complete consultancy

EVALUATION OF Existing CASTING DESIGN

Engineering Service can be used to solve various problems in existing or new castings in those foundries that not yet have their own software. Simulation Service is an inexpensive way to locate problem areas and identify reasons for problems. Different casting solutions for the problem can be simulated quickly.

In foundry designer may have various possible concept/ideas for gating system design of any casting part & process. These ideas can be verified through Cast-Designer casting simulation. Find out which is the best design among 4-5 concept, and then the best design needs to be produced in foundry. Using Cast-Designer one can easily evaluate 4-5 concepts within a week. So in week time foundry can finalize their casting design of even any new product and start production of casting defect free part. Necessary tests (X-Ray, Radiography, destructive-non destructive test) can be carried out on prototype to verify the accuracy of Cast-Designer.


To avail this service foundry needs to have 2D sketch or 3D model of casting part & gating system design/concept. Our engineer will evaluate this concept/design and provide full report with the details of each design its feasibility, casting defect, animations etc.

Required Input:

  • Casting part (2D sketch or 3D Geometry)
  • Details of gating system design (2D sketch or 3D Geometry of Gate, Runner, Sprue, Riser, Hot/Cold Chamber)
  • Casting process details (Pouring temperature, Casting material details etc.)

Simulation Service Result (Output):

Standard output is on Microsoft PowerPoint format report with eventual problems description with animations.

  • Mold filling animations, detect if any filing problem!
  • Gas/Air Entrapment animation, identify location if gas/air could not escape!
  • Solidification animation, identify liquid spots!
  • Solidification times and directions
  • Shrinkage/Porosity detection
  • Hot spots

NEW CASTING DESIGN AND DEVELOPMENT

If you do not have the possibility to do the simulation by yourself, and you wish to get a solution to your casting problem, we are happy to offer you simulations as a service. Service simulations are often the most cost-effective means to get quick solutions for casting problems in small foundries or urgent projects.

If casting foundry is interested to outsource their casting design and development, our expert and experience design engineer could provide complete consultancy. We can design gating design, evaluate and optimize using Cast-Designer. And foundry will get 3D model of complete gating system design and report of simulation as an output. From this given 3D model (.STEP or .IGES) can prepare required gating system design in their foundry.
Foundry can start production of any new casting part within a week time working closely with an expert engineer of Auto Design Online.

Required Input:

  • Casting part (2D sketch or 3D Geometry)
  • Casting process details (Pouring temperature, Casting material details etc.)

Simulation Service Result (Output):

Standard output is on Microsoft PowerPoint format report with eventual problems description with animations.

  • 3D model in .STEP or .IGES format of full gating system design
  • Mold filling animations, detect if any filing problem!
  • Gas/Air Entrapment animation, identify location if gas/air could not escape!
  • Solidification animation, identify liquid spots!
  • Solidification times and directions
  • Shrinkage/Porosity detection
  • Hot spots