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C3P's CAST-DESIGNER HPDC CAPABILITIES

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Welcome to NESTech

Indian Engineering Service / Casting Simulation Solution Provider

Following Slides provides detailed information about Casting Simulation Capabilities of C3P International's Cast-Designer software for High Pressure Die Casting Industries

STRATEGY BEHIND CAST-DESIGNER DESIGN AND DEVELOPMENT

Cast-Designers is developed with the aim to check 3-5 various gating system design and choose the best within 2-3 days of time. This could be only possible if we have gating system design facility inside CAE software hence we have provided full parametric easiest possible option to create gating system design and one can modify it any point of time by just entering new dimension value and CAD model automatically changes accordingly. This plays a vital role and save lots of time compare to any of our competitors.

DFM Tools

  • DFM Tools to check
  • Hot Spots
  • Slider Checking
  • Ejection Force
  • Fast Cooling
  • Radius
  • Draft
  • Undercut
  • Region wise analysis

Gating System Design

  • Design advisors / wizards in each step
  • Online help
  • One click gating design
  • Library of parametric standard parts
  • Fast cooling analysis

Cast-Designer Features

Design for manufacturing DFM- GEOMETRY ANAYSIS

Following slides explains about DFM features inside Cast-Designer's Geo-Designer module

3 Clicks 3 Minutes to find Hot Spots in your casting

Some of the Geo-Designer results

  • Hot Spots
  • Slider Checking
  • Ejection Force
  • Fast Cooling
  • Radius
  • Draft
  • Undercut
  • Region wise analysis

Who need Geo-Designer?

  • Marketing Department
  • Product Design Department
  • Process Design Department

3 clicks 3 minutes to check Hot Spots using MDI

Process explained

Hot Spot Analysis,
(Mass Distribution Index)

Example: Comparison of Geo Designer result with X-Ray result

DFM Analysis:
Slider Checking

Check the part whether it requires slider / side core

DFM Analysis:
Check Draft Angle

DFM Analysis:
Check Fillet Radius

DFM Analysis:
Ejection force and distribution

Geo-Designer can make the calculation of ejection force for die casting part and plastic ejection part to help eject pin design

DFM Analysis:
Casting Zone

Geo-designer also can provide casting zone analysis for casting part to assist the gating system design.

DFM Analysis:
Wall Thickness

Geo Designer can provide the detail part information for casting parts.
  • Mass
  • Volume
  • Weight
  • Surface area
  • Project area in different directions
  • Casting modulus
  • Wall thickness
  • Under cuts
In this example, the wall thickness is displayed in 3d contour, and in multi-sections method.

Concept of Heat Distribution Index (HDI)

In HDI calculation, the system will also consider the heat affection of the surrounding media. If we check it in MDI, the result of region E should be same as the other side of the plate A, such as the left end or the right end. But for heat transfer, plate B and C must affect the heat distribution of region E, such as the region F and G should be more difficult to cool down.

Comparing Geo Designer and Cast Designer CPI Results

Quick Shrinkage Porosity prediction using Geo Designer


  • Geo Designer can predict the shrinkage porosity in a casting very quickly by calculating how the mass is distributed in the casting
  • 90% of shrikage porosity problems can be detected in Geo Designer quickly.

NESTech

3D CAD Data Migration

NESTech

3D Laser Scan Services

NESTech

CAD Training

NESTech

CAE Services

NESTech

CAM and Manufacturing Services

Welcome to NESTech

Indian Engineering Service Provider

Welcome to NESTech

Solution Partner for Siemens PLM Software in India

Welcome to NESTech

Moldex3D Solution Partner in India

Welcome to NESTech

Cast Designer for Gravity Castings, Investment Castings, High Pressure Die-casting.

NESTech

GravFIX - Engraving tool for CNC. 10 times faster than Laser.

NESTech

3D CAD Data Migration

NESTech

3D Laser Scan Services

NESTech

CAD Training

NESTech

CAE Services

NESTech

CAM and Manufacturing Services

Welcome to NESTech

Indian Engineering Service Provider

Welcome to NESTech

Solution Partner for Siemens PLM Software in India

Welcome to NESTech

Moldex3D Solution Partner in India

Welcome to NESTech

Cast Designer for Gravity Castings, Investment Castings, High Pressure Die-casting.

NESTech

GravFIX - Engraving tool for CNC. 10 times faster than Laser.

NESTech

3D CAD Data Migration

NESTech

3D Laser Scan Services

NESTech

CAD Training

NESTech

CAE Services

NESTech

CAM and Manufacturing Services

Welcome to NESTech

Indian Engineering Service Provider

Welcome to NESTech

Solution Partner for Siemens PLM Software in India

Welcome to NESTech

Moldex3D Solution Partner in India

Welcome to NESTech

Cast Designer for Gravity Castings, Investment Castings, High Pressure Die-casting.

NESTech

GravFIX - Engraving tool for CNC. 10 times faster than Laser.

NESTech

3D CAD Data Migration

NESTech

3D Laser Scan Services

NESTech

CAD Training

NESTech

CAE Services

NESTech

CAM and Manufacturing Services

Welcome to NESTech

Indian Engineering Service Provider

Welcome to NESTech

Solution Partner for Siemens PLM Software in India

Welcome to NESTech

Moldex3D Solution Partner in India

Welcome to NESTech

Cast Designer for Gravity Castings, Investment Castings, High Pressure Die-casting.

NESTech

GravFIX - Engraving tool for CNC. 10 times faster than Laser.

NESTech

3D CAD Data Migration

NESTech

3D Laser Scan Services

NESTech

CAD Training

NESTech

CAE Services

NESTech

CAM and Manufacturing Services

Welcome to NESTech

Indian Engineering Service Provider

Welcome to NESTech

Solution Partner for Siemens PLM Software in India

Welcome to NESTech

Moldex3D Solution Partner in India

Welcome to NESTech

Cast Designer for Gravity Castings, Investment Castings, High Pressure Die-casting.

NESTech

GravFIX - Engraving tool for CNC. 10 times faster than Laser.

NESTech

3D CAD Data Migration

NESTech

3D Laser Scan Services

NESTech

CAD Training

NESTech

CAE Services

NESTech

CAM and Manufacturing Services

Welcome to NESTech

Indian Engineering Service Provider

Welcome to NESTech

Solution Partner for Siemens PLM Software in India

Welcome to NESTech

Moldex3D Solution Partner in India

Welcome to NESTech

Cast Designer for Gravity Castings, Investment Castings, High Pressure Die-casting.

NESTech

GravFIX - Engraving tool for CNC. 10 times faster than Laser.

NESTech

3D CAD Data Migration

NESTech

3D Laser Scan Services

NESTech

CAD Training

NESTech

CAE Services

NESTech

CAM and Manufacturing Services