C3P's CAST-DESIGNER HPDC CAPABILITIES
































































































































































Welcome to NESTech
Indian Engineering Service / Casting Simulation Solution ProviderFollowing Slides provides detailed information about Casting Simulation Capabilities of C3P International's Cast-Designer software for High Pressure Die Casting Industries
STRATEGY BEHIND CAST-DESIGNER DESIGN AND DEVELOPMENT
Cast-Designers is developed with the aim to check 3-5 various gating system design and choose the best within 2-3 days of time. This could be only possible if we have gating system design facility inside CAE software hence we have provided full parametric easiest possible option to create gating system design and one can modify it any point of time by just entering new dimension value and CAD model automatically changes accordingly. This plays a vital role and save lots of time compare to any of our competitors.
DFM Tools
- DFM Tools to check
- Hot Spots
- Slider Checking
- Ejection Force
- Fast Cooling
- Radius
- Draft
- Undercut
- Region wise analysis
Gating System Design
- Design advisors / wizards in each step
- Online help
- One click gating design
- Library of parametric standard parts
- Fast cooling analysis
Cast-Designer Features
Design for manufacturing DFM- GEOMETRY ANAYSIS
Following slides explains about DFM features inside Cast-Designer's Geo-Designer module
3 Clicks 3 Minutes to find Hot Spots in your casting
Some of the Geo-Designer results
- Hot Spots
- Slider Checking
- Ejection Force
- Fast Cooling
- Radius
- Draft
- Undercut
- Region wise analysis
Who need Geo-Designer?
- Marketing Department
- Product Design Department
- Process Design Department
3 clicks 3 minutes to check Hot Spots using MDI
Process explainedHot Spot Analysis,
(Mass Distribution Index)
Example: Comparison of Geo Designer result with X-Ray result
DFM Analysis:
Slider Checking
Check the part whether it requires slider / side coreDFM Analysis:
Check Draft Angle
DFM Analysis:
Check Fillet Radius
DFM Analysis:
Ejection force and distribution
Geo-Designer can make the calculation of ejection force for
die casting part and plastic ejection part to help eject pin
design DFM Analysis:
Casting Zone
Geo-designer also can provide casting zone analysis for casting
part to assist the gating system design. DFM Analysis:
Wall Thickness
Geo Designer can provide the detail part information for casting
parts.
- Mass
- Volume
- Weight
- Surface area
- Project area in different directions
- Casting modulus
- Wall thickness
- Under cuts
Concept of Heat Distribution Index (HDI)
In HDI calculation, the system will also consider the heat affection of the surrounding media. If we check it in MDI, the result of region E should be same as the other side of the plate A, such as the left end or the right end. But for heat transfer, plate B and C must affect the heat distribution of region E, such as the region F and G should be more difficult to cool down.Comparing Geo Designer and Cast Designer CPI Results
Quick Shrinkage Porosity prediction using Geo Designer
- Geo Designer can predict the shrinkage porosity in a casting very quickly by calculating how the mass is distributed in the casting
- 90% of shrikage porosity problems can be detected in Geo Designer quickly.