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Plant & Industrial Conveyor System CAD Engineering Services

Advanced CAD Engineering, Product Design & Plant Engineering Support for Industrial Equipment, Waste Management, Recycling & Infrastructure Industries

NESTech delivers advanced CAD engineering, plant design, CAE analysis, manufacturing support, and automation services to global industrial OEMs and EPC companies for over 25 years.

We tackle critical industry challenges: accelerating product development, modernizing legacy systems, reducing engineering cycles, and managing complex global assemblies.

Smart, Scalable, and Secure Solutions

Our expertise spans waste & recycling systems, conveyors & bulk handling, asphalt & concrete plants, quarry equipment, renewable energy plants, and infrastructure machinery.

Proven capabilities include intelligent 3D conveyor engineering, structural FEA validation, legacy 2D-to-3D modernization, plant layout optimization, manufacturing-ready detailing, and CAD automation — all delivered as an extended engineering arm for our customers.

NESTech: Engineering the Future of Industrial Systems

Modern industrial equipment manufacturers, recycling system providers, infrastructure companies, and plant engineering organizations face mounting pressure to accelerate product development, modernize legacy systems, reduce engineering cycles, improve manufacturing efficiency, and manage complex global assemblies. These demands require not only robust engineering capabilities but also scalable CAD processes, intelligent automation, manufacturing-focused design methodologies, and deep domain expertise in industrial systems.

For over 25 years, NESTech has empowered global OEMs, EPC companies, and industrial manufacturers through advanced CAD engineering, plant engineering, CAE analysis, manufacturing support, and engineering automation services. Our teams operate as a seamless engineering extension for customers — executing large-scale programs with uncompromising quality, accuracy, manufacturability, and documentation control.

Our engineering expertise spans diverse industrial sectors: waste management & recycling systems, aggregate and quarry operations, asphalt & concrete plants, conveyor & bulk material handling systems, crushing & screening equipment, renewable energy & resource recovery plants, industrial process equipment, and infrastructure construction machinery.

Proven Capabilities Across Industrial Domains

The following case studies demonstrate NESTech’s ability to support highly demanding industrial engineering environments — handling large assemblies, intelligent plant layouts, structural engineering, manufacturing-ready detailing, and configurable product development. Across all projects, NESTech provides end-to-end support: from concept design and product development to fabrication drawings, engineering analysis, CAD migration, automation, and production documentation.

Conveyor & Bulk Material Handling Engineering

Conveyor systems are the backbone of recycling facilities, aggregate plants, quarry operations, asphalt plants, and industrial processing environments. They demand intelligent layout planning, structural optimization, modular assembly management, transfer point engineering, chute design, and manufacturing-focused detailing to ensure operational reliability and maintainability. NESTech delivers:

  • Intelligent 3D conveyor assemblies with dynamic BOM structures
  • Structural supports, walkways, galleries, and transfer stations
  • Feeder systems and fabrication-ready weldment documentation
  • Modular assembly strategies to simplify field installation

Waste Sorting, Recycling & Resource Recovery Plants

Modern recycling facilities integrate optical sorters, magnetic separators, material recovery conveyors, screening systems, shredders, hoppers, and process equipment into compact plant layouts. NESTech supports customers by developing intelligent plant models, assembly structures, manufacturing documentation, and modular integration strategies that improve scalability, maintainability, and production efficiency.

  • Intelligent plant layouts with clash-free equipment integration
  • Modular equipment strategies for faster deployment
  • Production-grade documentation for shredders, trommels, and sorting units

Plant Layout Engineering & Equipment Integration

Industrial plants often involve complex routing of conveyors, piping systems, cable trays, access platforms, ducts, process equipment, and utilities within highly constrained spaces. NESTech develops clash-free layouts, modular skid integrations, optimized equipment positioning, and fabrication-ready assembly structures — significantly reducing engineering conflicts during manufacturing and site execution. We focus on space-optimized equipment positioning, skid-mounted module design for rapid installation, and thorough interference checks.

Modular & Configurable Product Development

Industrial OEMs require configurable product architectures to support varying customer requirements, plant capacities, and regional standards. NESTech supports configurable assembly structuring, intelligent subassembly development, reusable design libraries, and standardized modeling methodologies. This approach reduces engineering effort while improving scalability and product consistency through product platforms with modular options, design tables, configuration rules, and robust version control.

Key Capabilities Summary

Industrial sectors served: waste and recycling, aggregates, asphalt and concrete, conveyors and bulk handling, crushing and screening, renewable energy, process equipment, and infrastructure machinery.

Engineering services: concept design, product development, fabrication and GA drawings, FEM/FEA analysis, CAD migration, engineering automation, and production documentation.

Technical focus areas: intelligent plant layouts, conveyor and chute engineering, structural validation, modular skid design, configurable product architectures, and legacy CAD modernization.

Operational outcomes: shorter engineering cycles, manufacturing-ready outputs, improved scalability, clash-free designs, standardized documentation, and reduced site conflicts.

Conveyor Engineering Capabilities

We design and develop intelligent, manufacturing-ready complete conveyor systems and subassemblies using industry-leading CAD platforms.

Our CAD models are built with:

  • Fully parametric and configurable assemblies
  • Design intent preservation
  • Standardized assembly structures
  • Manufacturing and fabrication readiness
  • Simulation-compatible geometry
  • BOM-linked intelligent components

We support complete conveyor assemblies including:

  • Conveyor frames and trusses
  • Drive assemblies
  • Pulley and idler systems
  • Chutes and hoppers
  • Structural supports and galleries
  • Walkways, platforms, and guarding
  • Transfer stations and feeders

Types of Conveyor Systems We Support

Belt Conveyors

Widely used for bulk material transport across mining, aggregates, cement, recycling, and process industries.

  • Mining ore transport
  • Aggregate and sand handling
  • Coal and clinker movement
  • Asphalt and concrete plant feed systems
  • Recycling and waste transfer systems
Belt width/speed optimization Incline/decline analysis Anti-rollback & braking Transfer chute design Dust suppression Drive sizing & CEMA/DIN

Roller Conveyors

Designed for cartons, pallets, fabricated components, and assembly-line transportation.

  • Warehousing and logistics
  • Manufacturing assembly lines
  • Packaging industries
  • Automotive component handling
Gravity & powered roller Accumulation design Chain-driven roller Ergonomic workstations High-speed sorting

Chain Conveyors

Heavy-duty industrial applications requiring rugged and reliable transport systems.

  • Pallet handling systems
  • Heavy machinery manufacturing
  • Steel plants and foundries
  • Automotive chassis handling
  • Scrap and bulk material transfer
Drag chain / Slat conveyors Apron feeders Heavy-duty chain selection Wear & service-life optimization

Screw Conveyors

Ideal for controlled transport of powders, granules, sludge, and semi-solid materials.

  • Cement plants
  • Food processing
  • Chemical industries
  • Wastewater treatment
  • Fly ash handling systems
Screw pitch/diameter calc Inclined performance Abrasion-resistant materials Shaftless systems & sealed dust containment

Bucket Elevators

Designed for efficient vertical material transport.

  • Grain and food industries
  • Cement and fly ash plants
  • Fertilizer handling
  • Mineral processing plants
Bucket sizing & spacing Chain/belt elevator design Discharge trajectory analysis Wear & impact reduction

Vibrating Conveyors & Feeders

Used for controlled material feeding and sorting operations.

  • Material recovery facilities
  • Mining and screening plants
  • Recycling systems
  • Packaging industries
Vibration frequency optimization Dynamic load calculations Isolation system design Noise & fatigue analysis

Conveyor Modernization & Re-Engineering Services

Many industrial facilities continue to operate conveyor systems that were designed decades ago and no longer meet current production demands, safety regulations, maintenance expectations, or automation requirements. NESTech helps companies modernize and re-engineer existing conveyor systems through advanced CAD engineering, reverse engineering, structural validation, and manufacturing documentation services.

Our conveyor redesign services help OEMs and plant operators improve system reliability, increase throughput capacity, enhance operator safety, and extend equipment life without requiring complete system replacement.

Conveyor Re-Engineering Capabilities

Capacity Enhancement & Performance Optimization

We redesign existing conveyor systems to support: Increased ton/hr material handling capacity, Higher belt speeds and optimized throughput, Extended conveyor lengths and modified layouts, Improved material flow and transfer efficiency, Reduced spillage, dust generation, and material blockage, Energy-efficient drive and pulley configurations.

Safety Upgrades to Latest Standards

Older conveyor systems often lack compliance with modern industrial safety requirements. NESTech supports redesign and CAD retrofitting for: Safety guarding upgrades per ISO 14120 and ANSI B20.1, Emergency stop systems and pull-cord integration, Walkways, access platforms, and maintenance access improvements, Lockout/tagout (LOTO) compliance provisions, Anti-rollback and braking systems for inclined conveyors, Dust containment and fire hazard mitigation, ATEX compliance for hazardous operating zones, Noise reduction improvements for OSHA/EC compliance.

Structural Strengthening & Life Extension

Our engineering teams perform detailed structural reviews and redesign support for aging conveyor systems, including: Reinforcement of conveyor frames and galleries, Fatigue-prone area redesign, Corrosion-damaged structure replacement modeling, Dynamic load and vibration improvement studies, Foundation load reassessment, Retrofit design for heavier operational loads.

Reverse Engineering & CAD Reconstruction

For legacy conveyors with outdated or missing documentation, NESTech provides: Reverse engineering from existing equipment, Conversion of old 2D drawings into intelligent 3D CAD models, Re-creation of obsolete CAD data in modern platforms, Parametric remodeling for future configurability, Updated manufacturing drawings and BOMs, Digital documentation aligned with PLM systems.

Automation & Smart System Integration

We help modernize conventional conveyor systems for Industry 4.0 readiness through: Sensor and monitoring system integration support, Smart maintenance access design, PLC and automation layout coordination, Digital Twin-ready CAD models, Integration support for MES, ERP, and plant automation systems.

Typical Conveyor Upgrade Projects

NESTech supports redesign and retrofit engineering for: Mining conveyor expansion projects, Material recovery facility modernization, Aggregate plant capacity upgrades, Asphalt and concrete plant retrofits, Port and bulk terminal conveyor modifications, Aging manufacturing conveyor replacement programs, Safety compliance upgrade initiatives, Brownfield plant expansion projects.

Deliverables for Conveyor Retrofit Projects

Our redesign and modernization projects typically include: Existing system CAD digitization, Conveyor modification layouts, Structural retrofit drawings, Updated fabrication documentation, Stress and load validation support, Safety upgrade documentation, Manufacturing BOMs, Installation and retrofit support drawings, Revision-controlled engineering documentation.

By combining industrial equipment expertise with advanced CAD engineering capabilities, NESTech helps customers transform aging conveyor systems into safer, higher-capacity, digitally managed, and future-ready material handling solutions.

Future-Ready Digital Engineering

All modernization projects incorporate digital best practices, ensuring that re-engineered conveyors are documented in modern CAD formats, ready for digital twin integration, and aligned with Industry 4.0 manufacturing environments.

CAD digitization Retrofit drawings Stress validation Safety upgrades Digital Twin-ready

Advanced Engineering & Manufacturing Support for Plants

Structural Analysis & Validation

FEA validation of conveyor frames and trusses, static & dynamic load analysis, seismic and wind load calculations, fatigue life prediction, natural frequency & resonance analysis, foundation loading reports, connection design validation (bolted/welded).

FEA Fatigue life Seismic loads Resonance analysis

Mechanical Engineering Calculations

Drive power and torque calculations, belt tension analysis, shaft and pulley design, bearing life calculations, start-up and braking analysis, energy optimization studies.

Drive power Belt tension Pulley design Energy optimization

Manufacturing Documentation & Production Support

Detailed fabrication drawings, GD&T-compliant manufacturing drawings, weldment and assembly documentation, BOM generation with standards, assembly sequence documentation, inspection and testing procedures, NDT requirement docs, installation and commissioning support.

Fabrication drawings GD&T Weldment docs BOM Inspection & NDT

Safety & International Standards

ISO 14120, ANSI B20.1, IEC 60204-1, OSHA, CE/UKCA, DIN/CEMA, AS/NZS, GOST. Emergency stop systems, pull-cord switches, interlocked guarding, fire & dust mitigation, noise reduction engineering, ATEX-compliant designs for hazardous zones.

ISO 14120 OSHA ATEX CE/UKCA Fire hazard mitigation

Plant Design - Customer Case Studies

Case study visual mountain landscape
♻️ WASTE SORTING & RECYCLING | INTELLIGENT SYSTEMS

Engineering Support for Waste Sorting & Recycling Equipment Manufacturers Intelligent & Scalable Material Recovery Systems

NESTech supports leading recycling system manufacturers in developing intelligent and scalable waste sorting and material recovery systems.
🏭 Supported Plant & Equipment Types
  • Mixed waste sorting plants
  • Waste-to-fuel plants
  • Scrap metal recycling plants
  • Plastic waste recycling plants
  • Optical sorting systems
  • Magnetic conveyor systems for metal separation
  • 3D screening systems and automated material handling systems
📐 Mechanical Design & CAD Services
  • Conveyor and material handling system design
  • Chute, hopper, and transfer system engineering
  • Structural support and machine frame design
  • Assembly and manufacturing drawing creation
  • Design standardization and modular product development
  • Reverse engineering and CAD migration support
🤖 Robotic & Manufacturing Fixture Design
  • We provide complete fixture engineering support from concept to manufacturing:
    • Robotic welding fixture design
    • Painting line fixture design
    • Assembly fixtures and positioning systems
    • Tooling and jig development
    • Manufacturing support documentation
📊 Simulation & Validation
  • FEM analysis of fixtures and assemblies
  • Structural analysis for load-bearing systems
  • Vibration and deformation analysis
  • CFD analysis for flow systems and industrial processes
  • Lightweight optimization and design enhancement studies
Industry Focus Waste Sorting & Recycling
Key Capabilities CAD | FEA | CFD | Fixture Design
Equipment Types 7+ Categories
Modern architecture venice
🌱 WASTE-TO-VALUE | RESOURCE RECOVERY | RENEWABLE ENERGY

Waste-to-Value & Resource Recovery Plant Engineering Complex Waste Processing & Renewable Energy Plants

We support engineering and production-quality drawing creation for complex waste processing and renewable energy plants including:
🏭 Plant & Facility Types
  • High Solids Anaerobic Digestion Plants
  • Mechanical Biological Treatment (MBT) Plants
  • Organics Extraction Plants
  • Digestate Management Systems for Municipal Waste Plants
  • Wastewater Resource Recovery Plants
  • Omnivore High Solids Digestion Plants
  • Nutrients & Biosolids Management Plants
  • Biogas & Renewable Natural Gas (RNG) Plants
  • Industrial Wastewater Resource Recovery Plants
🏗️ Plant 3D Modeling & Equipment Integration
  • Intelligent 3D plant modeling and assembly management
  • Equipment layout optimization and clash-free routing
  • Process equipment integration and modular skid layouts
  • Pipe routing, valve integration, and utility routing
  • Cable tray and electrical routing support
  • Fabrication-ready assembly structures
📐 Manufacturing & Fabrication Drawings
  • Production-quality fabrication drawings
  • Welding drawings and weldment detailing
  • GA drawings and installation documentation
  • Pipe spool drawings and isometric extraction
  • Structural steel detailing for supports and platforms
  • BOM generation and manufacturing documentation
📊 Structural & Engineering Analysis
  • FEM/FEA analysis for support structures and assemblies
  • Load-bearing and strength validation
  • Structural analysis for PE certification documentation
  • Fatigue and vibration assessment
  • Design optimization for manufacturability and cost reduction
💧 CFD & Process Flow Engineering
  • CFD flow analysis for process and fluid systems
  • Airflow and ventilation simulations
  • Flow optimization for ducts, piping, and process chambers
  • Thermal and heat transfer analysis for industrial systems
Industry Focus Waste-to-Value & Biogas
Key Capabilities 3D Plant Modeling | FEA | CFD
Plant Types 9+ Categories
Industrial robotic arm
🏗️ INFRASTRUCTURE & CONSTRUCTION | HEAVY INDUSTRIAL EQUIPMENT

Infrastructure, Construction & Industrial Equipment Engineering Support End-to-End CAD Engineering | Product Design | Manufacturing Support | Engineering Automation

NESTech supports global manufacturers serving infrastructure, construction, road building, material processing, recycling, and heavy industrial sectors through end-to-end CAD engineering, product design, manufacturing support, and engineering automation services.
Our clients manufacture heavy industrial machinery and process equipment used for large-scale infrastructure development, aggregate processing, asphalt production, concrete manufacturing, and road construction projects worldwide.
🏭 Supported Product & Equipment Lines
  • Asphalt mixing plants
  • Highway paving equipment and paving screeds
  • Concrete batching plants
  • Industrial thermal heaters
  • Liquid asphalt storage tanks
  • Rock crushers and screening plants
  • Heavy conveyor and bulk material handling systems
  • Automated industrial material handling systems
  • Environmental wood grinders
  • Hydraulic rock breakers
  • Aggregate processing and material transfer systems
These industrial equipment systems are widely used in highways, bridges, airport construction, commercial infrastructure, quarry operations, and large-scale public infrastructure development projects.
⚙️ Core Engineering Capabilities
  • Design and production-quality drawing creation
  • Enterprise-scale 3D modeling and large assembly management
  • Product design and industrial equipment development
  • Pipe routing and electrical routing support
  • Welding and fabrication drawings
  • Structural steel and support structure detailing
  • Conveyor and bulk material handling system engineering
  • Plant layout and equipment integration support
  • Legacy CAD migration and drawing restructuring
  • Drawing standardization and CAD conversion projects
  • Intelligent sub-assembly and configurable product modeling
📊 Advanced Engineering Services
  • FEM/FEA analysis for industrial assemblies and structures
  • Structural validation for load-bearing systems
  • Static, dynamic, fatigue, and vibration analysis
  • Model simplification for FEM and CFD analysis
  • CFD flow analysis for industrial flow systems
  • Shrink modeling for lightweight visualization models
  • 3D printing preparation and marketing models
  • Design enhancement based on field and customer feedback
  • Product modernization and performance optimization
  • New product concept development and engineering support
🔧 Manufacturing Engineering & Production Support
  • Production-quality fabrication drawings
  • Weldment and assembly detailing
  • BOM generation and manufacturing documentation
  • Installation and GA drawings
  • Manufacturing-ready production packages
  • Standardization of assemblies and engineering workflows
  • Replacement and integration of current standard and bought-out components
🤖 CAD Customization & Engineering Automation
  • Our engineering automation team develops customized CAD productivity solutions to improve engineering efficiency, standardization, and digital integration.
⚡ Automation & Integration Services
  • CAD software macro programming
  • Design automation workflows
  • Custom property builder programming
  • ERP and PDM integration support
  • Automated drawing generation tools
  • Intelligent template and standards development
  • CAD customization and engineering productivity tools
  • Engineering data migration and standardization support
NESTech combines deep industrial engineering expertise with advanced CAD and CAE capabilities to support global manufacturers in accelerating product development, modernizing engineering workflows, improving manufacturing efficiency, and delivering robust infrastructure and industrial equipment solutions.
Industry Focus Infrastructure & Construction
Key Capabilities CAD | FEA | CFD | Automation
Equipment Lines 11+ Categories
Digital health interface
🏗️ AGGREGATES | CONCRETE | ASPHALT | INFRASTRUCTURE MATERIALS

Engineering Support for Aggregates, Concrete, Asphalt & Infrastructure Material Companies Quarry Operations | Crushing Plants | Bulk Material Handling

Our Client is a leading U.S.-based producer and supplier of essential construction raw materials used in modern infrastructure, commercial construction, residential development, and industrial projects. Their core business includes aggregates, ready-mix concrete, asphalt production, quarry operations, crushing plants, and bulk material handling systems.
🏭 Core Industry Areas
  • Aggregates – crushed stone, sand, and gravel
  • Ready-Mix Concrete systems
  • Asphalt mix production plants
  • Quarry and mining operations
  • Crushing and screening plants
  • Bulk material handling and conveyor systems
⚙️ Engineering & Product Design Support
  • NESTech provides advanced CAD engineering, product design, plant engineering, and manufacturing support services for quarry, aggregate processing, and infrastructure material facilities.
📐 Engineering Capabilities
  • Complete plant 3D modeling and intelligent assembly development
  • Conveyor system engineering and bulk material handling layouts
  • Access platforms, walkways, stairways, and safety guard systems
  • Pipe routing and structural support design
  • Production-quality fabrication and welding drawings
  • Structural steel detailing and GA documentation
  • Modernization of legacy AutoCAD 2D plant designs into intelligent 3D models
  • Replacement and integration of current standard and bought-out components
  • Design modifications and plant upgrades based on operational requirements
  • OSHA-compliant safety system updates and engineering improvements
  • Chute and material flow arrangement modifications
  • Assembly structuring and CAD standardization
📊 Engineering Analysis & Validation
  • FEM/FEA analysis for support structures and assemblies
  • Static, buckling, moving load, and seismic analysis
  • Structural validation for plant support systems
  • Manufacturing and load-bearing verification
🤖 CAD Automation & Engineering Support
  • CAD customization and macro programming
  • BOM generation and engineering documentation
  • CAD migration and legacy drawing conversion
  • ERP/PDM integration support
NESTech supports customers from legacy plant modernization through complete product and plant engineering development — delivering scalable engineering solutions, manufacturing-ready documentation, structural validation, and engineering standardization for large-scale industrial infrastructure projects.
Client Location United States
Core Industries Aggregates | Concrete | Asphalt
Key Capabilities 3D Plant Modeling | FEA | CAD Automation
Compliance OSHA Standards

Plant and Conveyor Design Case Studies

Chute with Platform

Chute design is done along with access walkway around the chute with safety gaurds and handrails as per safety standards

Conecting Stairs

Each conveyvor is designed with walkways for inspection and maintenance purposes, with handrails as per the safety standards

Crusher Platform

Crusher Unit on an elevated plaftform with access stairs and walkway around with safety gaurds and handrails.

Cross Over Bridge

Conveyor system with inspection and maintenance walkway and a cross-over bridge across the conveyor

Mid Drive Tower Section

Mid Drive Tower at an elevated level with support along with multi-level staircase for access with walkways and safety gaurds and handrailss

Tripper Section

Tripper Section in a conveyor system

CAD Design

Complete Plant Design

Consists of several conveyors and support systems, fully modelled with latest safety standards

CAD Design

4 Conveyvor Assembly

Sub-Assmbly of a full plant system, modelled from the scratch with walkway and handrails etc

CAD Design

Plant - Sub Assembly

Close-up view of Sub-Assmbly of a full plant system, modelled from the scratch with walkway and handrails

CAD Design

Radical Stacker Conveyor

Full Conveyor system is design in SolidWork 3D and Fabrication drawings released

CAD Design

Trus Channel Conveyor

Truss Channel Converyor with support structures and access walkways

CAD Design

Hanging Conveyor

Hanging conveyor with support structures for hanging

CAD Design

Tail Hopper

3D modlling and fabrication for Tail Hopper

NESTech Services and Products

Why Choose NESTech as your CAD CAE Partner?

+ Drawings Created
+ Simulations done
+ Team Members
+ Years of Experience
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RICH EXPERIENCE

 We bring 25+ years of rich experience to every project, ensuring exceptional results and unparalleled reliability.

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ON-TIME DELIVERY

 With meticulous planning, streamlined processes, and a dedicated team, we ensure that every project is completed promptly and efficiently

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EXCELLENT COLLABORATION

 We foster a culture of teamwork, communication, and mutual respect, ensuring that every project benefits from the diverse perspectives and expertise of our team members.

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COST EFFECTIVENESS

  With a multitude of projects Completed and catering to various industries, we have demonstrated excellent business results at lower cost with our domain expertise.

Some of the Cast-Designer Software Customers