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FORGEfix - CNC Controllable Polishing Tool

What is FORGEfix?

 

Pneumatic cold forging system Machine-Hammer-Peening (MHP)

Pneumatically operated tool with a oscillating hammer head for mechanical surface treatment of functional surfaces

 

Why FORGEfix?

  • Smoothing | Structuring | Finishing of milled surfaces - Surface roughness Ra is optimized by 2 to 20 times (Ra < 0,05μm)
  • Strain/cold hardening of surface - Surface Hardness increased by up to 30%
  • Optimization of residual stress distribution
  • Reduction of manual process time - Manual polishing time reduced by 60% and 80% to 100% manual process can be automated+Save
  • Increase in efficiency at maximum reproducibility +Competitiveness

Cold forging is a superior method of surface treatment when compared to other known methods such as shot blasting, form grinding, deep rolling or laser polishing.

Forgefix - Cold Forging TOOL (AIR)

Forgefix Tool in action

Benefits

 

FORGEfix: Cold forging has benefits than all other methods

  • Reduction in tool maintenance: Machine smoothing significantly reduces the high time and cost outlay of manual surface finishing in tool- and mold-making.
  • COMBINATION OF STRUCTURING AND STRAIN HARDENING CREATES FUNCTIONAL SURFACE, customized structures can be created, such as lubrication pockets which helps to improve friction properties or reduction of the contact area by elevation of the surface to reduce wear
  • Increased surface hardening through cold solidification reduces wear not only on forming tools, but also on all types of metallic bearings and guides.
  • Increased tool life: Optimized distribution of residual stress prevents the formation of cracks on components subject to variations in stress, thus increasing their service life.
  • Relief from health hazards due to fine particles in manual polishing

Flexible Staffing Models for Every Need

Offshore Dedicated Engineering Teams

  • CAD/CAE/PLM experts working remotely from India with specialized knowledge in heavy machinery design
  • Transparent communication and milestone-driven delivery with daily progress reports
  • Secure, IP-protected development environment with NDA compliance
  • Cost-effective 24/5 support with two-shift model for faster turnaround

Hybrid Onsite-Offshore Support

  • Onsite project lead for real-time sync with offshore design team in India
  • Follow-the-sun model for continuous productivity across timezones
  • Ideal for CAD/PLM transformations and design accelerations
  • Combines cost efficiency with onsite oversight and control

Onsite Engineering Resources

  • Skilled engineers deployed at your facility for immediate collaboration
  • Immediate support for urgent projects and critical deadlines
  • CAD migration, PLM deployment, and technical drawing creation
  • Seamless integration with your internal teams and processes

Let's Build Your Engineering Future!

25+ Years of CAD/CAE/PLM Excellence at Your Service

Hire Skilled Engineers

CAD/CAE/PLM specialists
Available on-demand
Industry-specific expertise

Accelerate Projects

Meet tight deadlines
24/5 development cycles
Rapid prototyping support

Leverage Offshore Teams

60% cost savings
Follow-the-sun engineering
Dedicated ODC options

Modernize Legacy Systems

2D to 3D migration
PLM implementation
Digital twin readiness

Contact us for a free consultation!

NESTech Services and Products

Why Choose NESTech as your CAD CAE Partner?

+ Drawings Created
+ Simulations done
+ Team Members
+ Years of Experience
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RICH EXPERIENCE

We bring 25+ years of rich experience to every project, ensuring exceptional results and unparalleled reliability.

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ON-TIME DELIVERY

With meticulous planning, streamlined processes, and a dedicated team, we ensure that every project is completed promptly and efficiently

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EXCELLENT COLLABORATION

We foster a culture of teamwork, communication, and mutual respect, ensuring that every project benefits from the diverse perspectives and expertise of our team members.

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COST EFFECTIVENESS

With a multitude of projects Completed and catering to various industries, we have demonstrated excellent business results at lower cost with our domain expertise.

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